Services

Benefit from our range of services:

Contract manufacturing

Manufacturing of components and spare parts based on samples, your drawings or our own design. We are also happy to produce small series.

System engineering

We combine technical components into a complete system according to your requirements. We take responsibility for all disciplines involved in the realisation of your order. Please contact us!

Drive technology

We convert forces into movement. We configure your application with our collaboration partners.

Equipment construction

We specialise in the manufacturing of pressure equipment and piping in accordance with the Pressure Equipment Directive (2014/68/EU und AD2000), including acceptance and compliant documentation by our own employees.

Assemblies

Manufacturing and assembly of components, including design on request. We combine individual parts and modules to create your functional unit.

Vessel construction

We specialise in the manufacturing of pressure equipment and piping in accordance with the Pressure Equipment Directive, including acceptance and compliant documentation by our own employees.We specialise in the manufacturing of pressure equipment and piping in accordance with the Pressure Equipment Directive, including acceptance and compliant documentation by our own employees.

Calculation

We use the appropriate simulation software and method for complex load cases, optimisation requirements or safety verifications.

Procurement

As a medium-sized machine and system manufacturer, Eilhauer is also a purchaser of various goods, manufacturing and services. If you would like to do business with us, please contact us: einkauf@eilhauer.de

Operating manual

Do you need installation, maintenance, assembly or operating instructions? We will be happy to provide you with complete documentation including CE declaration and marking.

Drilling

You will find our range of services under Milling and boring mill.

CNC boring mill

Maximum travel distances:
x (across): 4,500 mm
z (vertical): 1,500 mm
Y (lengthwise): 1,250 mm
Table size: 5,500 x 1,200 mm
With a wide range of holders and tools. Please contact us!

CNC turning/turning

maximum diameter: 1,110 mm
maximum length: 6,000 mm
With a wide range of holders and tools. Please contact us!

CNC milling/milling

3-axis and 5-axis milling
Maximum travel distances:
x (across): 700 mm
z (vertical): 550 mm
Y (lengthwise): 700 mm
With a wide range of holders and tools. Please contact us!

CNC large milling machines

Maximum travel distances:
x (across): 4,500 mm
z (vertical): 1,500 mm
Y (lengthwise): 1,250 mm
Table size: 5,500 x 1,200 mm
With a wide range of holders and tools. Please contact us!

CNC programming

We programme complex contours and programme sequences at our programming workstation with CAD/CAM interface. Send us your 3D data!

Steam generation

We have a mobile steam generator for process heat and operating pressure. Key figures: Perm. operating overpressure PS: 15 bar; Perm. superheated steam temperature TS: 200.4 °C; Perm. steam generation 200 kg/h

Disassembly

We use qualified specialists to assemble your components or complete systems including mechanics, pneumatics and fluid technology.  Our assembly area spans 1,500 m² and our crane systems can move up to 16,000 kg and more.

Documentation

Do you need installation, maintenance, assembly or operating instructions? We will be happy to provide you with complete documentation including CE declaration and marking.

Pressure equipment

We specialise in the manufacturing of pressure equipment and piping in accordance with the Pressure Equipment Directive, including acceptance and compliant documentation by our own employees.

Purchasing

As a medium-sized machine and system manufacturer, Eilhauer Maschinenbau GmbH is active in various procurement markets. Are you looking at our website again as a potential supplier? Then feel free to contact us: einkauf@eilhauer.de

Individual parts

Manufacturing of components and spare parts based on samples, your drawings or our own design. We are also happy to produce small series.

Electrical engineering

We develop and manufacture your switchgear with our collaboration partners and carry out the electrical installation professionally.

Spare parts

Manufacturing of components and spare parts based on samples, your drawings or our own design. We are also happy to produce small series.

Export

We export worldwide and have approval as a ’Registered Exporter’ (REX). We are an ’Approved Exporter’ (EA) under the preferential trade regime.

FE calculation and simulation

We use the appropriate simulation software and method for complex load cases, optimisation requirements or safety verifications.

FMEA – fault mode and effect analysis

Your satisfaction is our top priority. Therefore, a design and safety fault mode and effect analysis (FMEA) is carried out for all designs. A risk assessment is derived from this. The goal is to identify and analyse design errors that could lead to damage at an early stage.

Production planning

We use a modern and intelligent ERP system for our production planning, which enables us to react quickly and individually to customer requirements.
From quotation to delivery, all processes are centrally networked, providing us with continuous transparency of all processes along the value chain.
We always maintain control over the status of production and map the manufacturing process in real time.
Thanks to continuous digitalisation, we accelerate our work processes, increase their quality and make an important contribution to environmental protection.

Manufacturing

Precise machining of a wide variety of materials and dimensions is one of our key strengths. For machining, we have a universal CNC machine park with high-performance lathes, milling machines and large-scale processing machines. Our specialists program and manufacture your components independently or use our 3D programming system with CAD/CAM interface.

Research & Development

Are you looking for a collaboration partner for your product idea or research project? Please contact us!

Hydraulics

In addition to mechanical design, the design and planning of hydraulic and pneumatic components is also one of our areas of expertise.

Hydraulic cylinders

We manufacture hydraulic power units for you according to your specifications or requirement specifications, as well as special hydraulic cylinders: 

Piston diameter:   40mm – 400mm
max. stroke:   ca. 5000 mm
max. operating pressure:   350 bar

Furthermore, we can supply spare parts and cylinders from the former companies Stiehl (Langenhagen) and Schwindt Hydraulik (Celle).

Initial setup

We carry out the commissioning at our own company under production conditions and at our customers’ premises worldwide.

Purchased parts

The procurement of purchased parts for your project is standard procedure for us. You are also welcome to provide us with these parts for assembly. Handling larger quantities is also no problem for our logistics department.

Construction

The preparation of the 3D models and the necessary technical drawings is carried out with Inventor 3D. These documents are managed with the PDM system PRO.FILE, which transfers the data to the ERP system AMS after the design has been approved by the customer. This assigns the required standard parts, purchased parts and the respective drawings and STEP files for the production parts to an order, after which procurement and production can begin.

Design

Together with our customers, we develop individual solution concepts for their problems or ideas. In doing so, we work closely with our collaboration partners from a wide variety of fields and are always ready to take on new challenges. From simple mechanical solutions to patents or funding applications for research budgets.

Painting

By spraying in our own paint booth or, in the case of larger components or special painting processes, by our collaboration partners.

Logistics

As a successful special machine manufacturer, we move, store and commission a wide range of different items. From a tiny screw to a complete machine.

Job order production

Manufacturing of components and spare parts based on samples, your drawings or our own design. We are also happy to produce small series.

Mechanical engineering

We combine technical components into a complete system according to your requirements. We take responsibility for all disciplines involved in the realisation of your order. Please contact us!

Media control

We love working with steam and gas: From planning and design to the manufacturing of media stands and controls, we are the right expert partner for you.

Measurement, control and regulation technology

Upon request, we can develop suitable software with our collaboration partners. Safe and reliable – with the right measurement and control technology.

Modernisation

Energy efficiency, reliability and safety in existing systems? Talk to us about your modernisation needs!

Assembly

We use qualified specialists to assemble your components or complete systems including mechanics, pneumatics and fluid technology.  Our assembly area spans 1,500 m² and our crane systems can move up to 16,000 kg and more.

Standard parts

The procurement of purchased parts for your project is standard procedure for us. You are also welcome to provide us with these parts for assembly. Handling larger quantities is also no problem for our logistics department.

Surface technology

Do you need a special surface or material property for your components? We will find the right technology for mechanical protection, corrosion protection, function, strength and lasting appearance.

Pneumatics

In addition to the mechanical configuration, the design and planning of hydraulic and pneumatic components is also one of our areas of expertise.

Programming

Upon request, we can develop suitable software with our collaboration partners. Safe and reliable – with the right measurement and control technology.

Project management

During order processing, our project managers are available to you as qualified contacts in all phases. They ensure close networking of the specialist departments and collaboration partners with you.

Quality management

Our quality management system according to DIN ISO 9001:2015 is constantly adapted to current challenges. Continuous improvement measures are an integral part of our success. You can benefit from this too!

Repair

Our specialists will be happy to perform conversions, repairs as well as maintenance & service on your premises.

Risk assessment

Your satisfaction is our top priority. Therefore, a design and safety fault mode and effect analysis (FMEA) is carried out for all designs. A risk assessment is derived from this. The goal is to identify and analyse design errors that could lead to damage at an early stage.

Welding

We weld structures and complex components with a unit weight of up to approx. 10,000 kg from all practical materials. With the MIG, MAG, TIG welding techniques and manual electrode welding, we also ‘join’ demanding tasks. We specialise in the manufacturing of pressure equipment in accordance with the Pressure Equipment Directive, including acceptance and compliant documentation.

Welding construction

We weld structures and complex components with a unit weight of up to approx. 10,000 kg from all practical materials. With the MIG, MAG, TIG welding techniques and manual electrode welding, we also ‘join’ demanding tasks. We specialise in the manufacturing of pressure equipment in accordance with the Pressure Equipment Directive, including acceptance and compliant documentation.

Series production

We are great with small and medium batch sizes.

Simulation

We use the appropriate simulation software and method for complex load cases, optimisation requirements or safety verifications.

Special machines

We will find the right technical solution for any problem you task us with. You can find examples in our references. Please contact us!

Statics

If mathematical proof of stability is required for steel construction, we can prepare a verification of stability report according to DIN EN 1993 for you with our collaboration partners.

Control technology

Upon request, we can develop suitable software with our collaboration partners. Safe and reliable – with the right measurement and control technology.

Technical advice

Do you have an unsolved issue? We are happy to offer you expert technical advice. For complex challenges, we work closely with our customers to develop a solution concept. Please contact us!

Technical documentation

Do you need installation, maintenance, assembly or operating instructions? We will be happy to provide you with complete documentation including CE declaration and marking.

Distribution

Know where you stand. Our sales department will be happy to provide you with a comprehensive quotation and support you with your order. Please send your request to anfrage@eilhauer.de

Heat treatment

Do you need a special surface or material property for your components? We will find the right technology for mechanical protection, corrosion protection, function, strength and lasting appearance.

Maintenance & service

Our specialists will take care of conversions, repairs as well as maintenance & service. We are also happy to visit you at your premises!

Certifications

QMS DIN EN ISO 9001:2015
QMS welding manufacturer Directive 214/68/EU, Annex 1, Number 3.1 and DIN EN ISO 3834 Part 3
Internal production control with monitored pressure equipment tests Directive 214/68/EU, Module 2
Welding procedures DIN EN ISO 15614-1 and welder tests according to DIN EN ISO 9606-1